Aerospace Quality Management System Implementation & Certification
Meet the specific quality and safety requirements of the global aerospace industry
Implement comprehensive risk management for critical aerospace applications
Gain access to aerospace OEMs and tier 1 suppliers through certification
The AS 9100 Series is a widely adopted set of quality management standards specifically designed for the aerospace, defense, and space industries, developed by the International Aerospace Quality Group (IAQG).
Building on ISO 9001, these standards add requirements that address the complex and high-risk nature of aerospace manufacturing, focusing on areas like product safety, counterfeit part prevention, risk management, and configuration management. The series includes:
Implementation of the AS 9100 Series brings numerous advantages to organizations in the aerospace supply chain.
Gain access to major aerospace manufacturers and defense contractors who require AS 9100 certification from their supply chain partners.
Implement robust traceability systems for parts and materials critical in the aerospace industry for quality assurance and safety.
Identify, assess and mitigate risks in aerospace manufacturing and maintenance processes, enhancing operational safety.
Elevate overall product and service quality through rigorous processes designed for the high standards of aerospace applications.
Gain international recognition and listing in the OASIS database, visible to aerospace customers worldwide.
Implement robust systems to prevent counterfeit parts from entering your supply chain and final products.
Techno Consultant follows a structured, step-by-step approach to AS 9100 Series implementation, tailored to your aerospace organization's specific needs.
We conduct a comprehensive assessment of your current quality management system against AS 9100 requirements to identify gaps and opportunities.
We develop a detailed roadmap for implementation that includes timelines, responsibilities, and resource requirements specific to aerospace applications.
We assist in creating or enhancing quality manuals, procedures, and records to meet AS 9100 requirements for aerospace processes and controls.
We guide the implementation of comprehensive risk management processes specific to aerospace applications, addressing product safety and mission criticality.
We deliver specialized training for management and staff on AS 9100 requirements, aerospace quality principles, and human factors considerations.
We conduct thorough internal audits aligned with aerospace requirements and support management review processes to ensure system effectiveness.
We provide complete support during the certification audit process and assistance with the OASIS database registration required in the aerospace industry.
We provide implementation and certification support for all standards in the AS 9100 series
Designed for organizations that design, develop, or provide aviation, space, and defense products and services, including embedded software. Applies to manufacturers and assemblers.
Specifically developed for maintenance, repair, and overhaul (MRO) facilities serving the aerospace industry, addressing unique requirements for aircraft maintenance organizations.
Tailored for distributors and stockists of parts and materials for the aerospace industry, addressing inventory control, traceability, and handling requirements.
AS 9100 Series is applicable across the aerospace supply chain, with Techno Consultant having extensive experience implementing it in these sectors:
Explore our successful AS 9100 Series implementation projects with clients across the aerospace supply chain
Successfully implemented AS 9100 Rev D for this manufacturer of critical aircraft components. The project included comprehensive risk management processes, FOD prevention programs, and enhanced configuration management systems.
Helped this aircraft maintenance organization achieve AS 9110 certification to expand their service offerings. We developed robust maintenance planning processes, enhanced tool control, and implemented human factors training programs.
Common questions about AS 9100 Series implementation and certification
AS 9100 is built upon the foundation of ISO 9001 and includes all ISO 9001 requirements plus additional aerospace-specific requirements. Organizations certified to AS 9100 are inherently compliant with ISO 9001, but with additional controls that address the complexities and risks of aerospace products and services. The aerospace-specific additions focus on critical areas such as: product safety; FOD (Foreign Object Damage/Debris) prevention; counterfeit part prevention; configuration management; special processes; first article inspection; and risk management throughout product realization. While ISO 9001 is sufficient for many industries, the aerospace industry requires these additional controls due to the high-risk nature of its products and services. When an organization achieves AS 9100 certification, it receives an AS 9100 certificate, not a separate ISO 9001 certificate, as AS 9100 includes all ISO 9001 requirements.
OASIS (Online Aerospace Supplier Information System) is a global database managed by the International Aerospace Quality Group (IAQG) that contains information about certified AS 9100 series organizations. When an organization achieves AS 9100, AS 9110, or AS 9120 certification, their certification information is automatically registered in the OASIS database. This database serves several critical functions: it allows aerospace customers to verify the certification status of potential suppliers; provides visibility of audit results and findings (with appropriate access permissions); enables aerospace OEMs to provide supplier ratings and performance data; facilitates communication between certified organizations and their customers; and helps with monitoring certification expiration dates and surveillance audit schedules. OASIS registration is mandatory for AS 9100 series certified organizations, and maintaining accurate information in this database is essential for doing business in the aerospace supply chain. Many aerospace customers will check a supplier's OASIS listing before approving them for critical work.
AS 9100 places significant emphasis on product safety due to the critical nature of aerospace applications. The standard requires organizations to implement specific processes for managing product safety throughout the product lifecycle. Key requirements include: planning, implementing, and controlling processes needed to ensure product safety; communicating product safety information to employees and ensuring they understand their contribution to safety; providing training on product safety; maintaining proper documentation related to product safety; and implementing appropriate actions to manage safety-critical items. Organizations must also establish provisions for identification and management of risks associated with safety-critical items, maintain lists of these items, and implement special controls for their design, production, and use. AS 9100 further requires processes for reporting safety concerns both within the organization and to customers and regulatory authorities when appropriate. These requirements are significantly more detailed and stringent than those found in general quality management standards like ISO 9001.
AS 9100 includes enhanced requirements for supplier management (control of external providers) compared to ISO 9001, reflecting the critical nature of the aerospace supply chain. Organizations must maintain a register of their approved suppliers including the scope of approval, and use risk-based thinking when selecting and managing suppliers. The standard requires organizations to: define the process, responsibilities, and authority for supplier approval decisions; periodically review supplier performance including product and process conformity and on-time delivery; take actions when suppliers don't meet requirements; and flow down applicable requirements to suppliers, including key characteristics, special requirements, and critical items. Organizations must also ensure that suppliers implement appropriate controls to prevent the use of counterfeit or suspect unapproved parts, and implement verification activities at supplier premises when needed. Other requirements include ensuring suppliers notify the organization of changes to processes, products, or services including changes of sub-tier suppliers or manufacturing locations, and implementing processes to assess the risks associated with supplier changes.
AS 9100 certification follows a rigorous process defined by the IAQG (International Aerospace Quality Group) that includes several key steps. First, organizations must select a certification body (CB) that is accredited by a national accreditation body and approved by the IAQG. The process typically includes: Stage 1 Audit - A preliminary assessment reviewing documentation and evaluating readiness; Stage 2 Audit - A comprehensive on-site evaluation of the implementation and effectiveness of the quality management system; Certification Decision - Based on audit results with any major nonconformities requiring corrective action before certification; Registration in OASIS - Upon successful certification, the organization is registered in the OASIS database; Surveillance Audits - Periodic audits (typically annual) to verify continued compliance; and Recertification - A full system audit conducted every three years. Unlike some other standards, AS 9100 certification requires auditors with aerospace industry experience who meet specific IAQG requirements. The certification process is more detailed and stringent than for ISO 9001, reflecting the high-risk nature of aerospace applications.
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