SAFETY ASSESSMENT

Electrical Safety

Comprehensive Electrical Safety Audit and Compliance Services

Accident Prevention

Identify electrical hazards before they cause injuries, fires, or equipment damage

Regulatory Compliance

Meet legal requirements and industry standards for electrical safety

System Reliability

Improve electrical system performance and prevent unplanned downtime

Electrical Safety Audit
Electrical Safety
OVERVIEW

What is an Electrical Safety Audit?

An Electrical Safety Audit is a systematic assessment of electrical systems and practices to identify hazards, evaluate compliance with standards, and recommend corrective actions to ensure a safe working environment.

Our comprehensive electrical safety audits examine every aspect of your electrical infrastructure, from power distribution systems to equipment installation and maintenance procedures. We help organizations identify potential electrical hazards, assess risk levels, verify compliance with national and international standards, and develop practical solutions to enhance safety and reliability.

Key Components of Our Electrical Safety Audits

  • Electrical installation inspections
  • Equipment safety assessments
  • Grounding and earthing verification
  • Arc flash risk evaluations
  • Compliance verification standards
  • Safety procedure and training review
  • Documentation & record assessment
  • Protective equipment evaluation
SERVICES

Our Electrical Safety Services

We offer a range of specialized electrical safety services to meet your specific needs

Comprehensive Safety Audit

A thorough assessment of your entire electrical installation, systems, and safety practices to identify potential hazards and compliance gaps.

Arc Flash Risk Assessment

Specialized evaluation to determine arc flash hazards, establish safety boundaries, and recommend protective measures for personnel safety.

Electrical Installation Testing

Comprehensive testing of electrical installations to verify compliance with standards like IS 732, National Electrical Code, and international regulations.

Hazardous Area Classification

Assessment and classification of areas with explosion risks to ensure appropriate electrical equipment selection and installation.

Safety Documentation Development

Creation of comprehensive electrical safety programs, lockout/tagout procedures, safe work practices, and emergency response plans.

Electrical Safety Training

Customized training programs for workers, supervisors, and management on electrical hazards, safe work practices, and emergency procedures.

ADVANTAGES

Benefits of Electrical Safety Audits

Investing in electrical safety audits provides numerous advantages for your organization

Enhanced Personnel Safety

Protect workers from electrical hazards by identifying and addressing shock, arc flash, and other electrical safety risks before incidents occur.

Regulatory Compliance

Ensure adherence to applicable electrical codes, safety standards, and regulations while documenting due diligence in safety management.

Fire Prevention

Minimize the risk of electrical fires through early identification of faulty wiring, overloaded circuits, and other potential ignition sources.

Equipment Reliability

Improve equipment lifespan and performance through proper electrical installation, maintenance practices, and early problem identification.

Cost Reduction

Avoid costly incidents, insurance premium increases, regulatory penalties, equipment damage, and unplanned production downtime.

Documentation & Training

Develop comprehensive electrical safety documentation and training programs tailored to your facility's specific hazards and requirements.

METHODOLOGY

Our Electrical Safety Audit Process

Techno Consultant follows a structured, comprehensive approach to electrical safety audits

Initial Consultation

We discuss your electrical safety concerns, facility characteristics, and specific audit objectives to tailor our approach to your needs.

Documentation Review

We examine electrical drawings, single-line diagrams, maintenance records, previous test reports, and safety procedures to understand the system.

On-Site Inspection

Our electrical safety experts conduct a comprehensive site assessment, examining electrical installations, equipment, and work practices.

Testing & Measurement

We perform specialized electrical tests including insulation resistance, earth continuity, loop impedance, RCD testing, and thermal imaging as needed.

Risk Assessment

We identify and categorize electrical hazards, evaluate the effectiveness of existing controls, and determine risk levels using recognized methodologies.

Report & Recommendations

We provide a detailed report documenting findings, compliance status, prioritized recommendations, and practical solutions for hazard mitigation.

Implementation Support

We offer guidance on implementing recommendations, developing corrective action plans, and establishing ongoing electrical safety management systems.

APPLICATIONS

Industries We Serve

Our electrical safety audit services are tailored for organizations across various sectors

Manufacturing

Power Generation

Oil & Gas

Commercial Buildings

Healthcare

Data Centers

Water & Wastewater

Textile

Pharmaceutical

Construction

Educational Institutions

Retail & Malls

SUCCESS STORIES

Our Previous Work

Explore our successful electrical safety audit projects with clients across various industries

Chemical Manufacturing Plant
Chemical Industry

Chemical Manufacturing Facility

Completed: March 2025 Gujarat, India

Conducted a comprehensive electrical safety audit for this large chemical manufacturing facility with hazardous area classifications. The audit identified critical issues including inadequate explosion-proof installations, grounding deficiencies, and procedural gaps for energized work.

25
Critical Hazards Addressed
0
Electrical Incidents Post-Implementation
100%
Regulatory Compliance Achieved
Commercial Complex
Commercial Building

Large Commercial Complex

Completed: January 2025 Bengaluru, India

Performed electrical safety audits for this multi-story commercial complex with over 500,000 sq ft of space. The assessment revealed significant issues with distribution boards, emergency systems, and maintenance practices that presented safety and reliability risks.

48%
Downtime Reduction
35%
Energy Loss Reduction
₹22L
Annual Insurance Savings
QUERIES

Frequently Asked Questions

Common questions about our electrical safety audit services

Our electrical safety audits reference multiple national and international standards to ensure comprehensive coverage of safety requirements. For Indian installations, we primarily reference the Indian Electricity Rules, 2005 and IS 732 (Code of Practice for Electrical Wiring Installations). Additionally, we incorporate requirements from the Central Electricity Authority (CEA) Regulations, particularly the Measures Relating to Safety & Electric Supply Regulations, 2010 (with amendments). For specific applications, we utilize standards like IS/IEC 60079 series for hazardous area classifications and IS 3043 for earthing practices. We also incorporate international best practices from standards such as NFPA 70E (Standard for Electrical Safety in the Workplace), IEEE 1584 (Guide for Arc Flash Hazard Calculations), IEC 60364 series (Low-voltage electrical installations), and industry-specific standards where applicable. For organizations with global operations or specific corporate standards, we can adapt our audit methodology to include additional requirements from standards like OSHA 1910 Subpart S, UK's Electricity at Work Regulations, or AS/NZS 3000 (Australian/New Zealand Wiring Rules).

We design our audit process to minimize disruption to your operations while still ensuring a thorough assessment. Most of our audit activities, including visual inspections, document reviews, interviews, thermographic imaging, and non-invasive testing, can be conducted during normal operations without requiring equipment shutdown. For certain specialized tests that require de-energizing equipment (such as insulation resistance testing or earth continuity testing), we work closely with your team to schedule these activities during planned maintenance periods, off-peak hours, or using redundant systems to maintain operations. We can also implement a phased approach where different sections of the facility are audited sequentially to prevent facility-wide disruptions. Prior to the audit, we'll develop a detailed schedule in collaboration with your operations and maintenance teams to identify critical systems and establish appropriate testing protocols. Safety always remains our priority, and in cases where immediate safety concerns are identified during the audit, we will recommend appropriate actions which might include temporary shutdown of specific equipment if necessary to prevent incidents.

The optimal frequency for electrical safety audits depends on several factors including regulatory requirements, facility risk level, and operational characteristics. For high-risk facilities such as those with hazardous locations, large electrical systems, or previous safety incidents, comprehensive audits are typically recommended annually. Medium-risk facilities like standard manufacturing plants, commercial buildings, or healthcare facilities generally benefit from electrical safety audits every 1-2 years. Lower-risk environments might conduct comprehensive audits every 2-3 years, supplemented with more frequent targeted inspections. Several circumstances warrant additional or off-cycle audits: after significant modifications to electrical systems or equipment; following electrical incidents or near-misses; when operational processes change substantially; or when there are changes in applicable regulations or standards. Some components of electrical systems may require more frequent specialized inspections - for example, critical safety systems, emergency generators, or equipment in harsh environments. In India, certain facilities may have specific regulatory requirements through the Electricity Act and associated rules that mandate periodic inspections by licensed electrical contractors or government inspectors, which should be coordinated with your comprehensive audit program.

Our electrical safety auditors possess extensive qualifications and experience to ensure high-quality assessments. All lead auditors hold degrees in Electrical Engineering or related fields, with many having advanced degrees in power systems or safety engineering. They maintain professional certifications such as Certified Electrical Safety Compliance Professional (CESCP), Licensed Electrical Contractors, and Certified Energy Auditors with BEE (Bureau of Energy Efficiency) certification. For specialized assessments, we deploy auditors with additional qualifications like Ex certification for hazardous area work or arc flash study specialists. Our team has a minimum of 10-15 years of practical experience in electrical system design, operation, maintenance, or safety roles across various industries. They receive regular training on the latest electrical codes, standards, and safety practices, attending professional development courses and staying current with regulatory changes. Many of our auditors have contributed to developing electrical safety standards and best practices through participation in technical committees and industry associations. For highly specialized or large-scale audits, we assemble multidisciplinary teams that may include specialists in power systems, automation, hazardous areas, and safety management systems.

Electrical safety audits directly support insurance requirements in several important ways. Many property and liability insurance providers require periodic electrical safety inspections as a condition of coverage, particularly for industrial facilities, high-occupancy buildings, or operations with significant electrical fire risks. Regular audits conducted by qualified third parties like us provide documented evidence of due diligence in electrical safety management, which insurers consider when assessing liability coverage and premiums. Our comprehensive reports help demonstrate compliance with electrical codes and standards referenced in insurance policies, potentially qualifying your organization for preferred rates or coverage terms. For specific coverage types such as business interruption insurance, our audit findings help quantify and mitigate electrical risks that could lead to operational disruptions. The prioritized recommendations in our audit reports enable development of risk improvement plans that can be shared with insurers to demonstrate ongoing commitment to risk reduction. In many cases, implementing audit recommendations leads to measurable premium reductions - clients typically see 5-15% reductions after addressing significant electrical safety issues identified during audits. For facilities with previous electrical incidents that impacted insurance coverage or rates, a thorough audit and corrective action program can help restore favorable insurance terms.

Have more questions about our electrical safety audit services?

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